Dalian how to improve the life of the stamping die?

Dalian how to improve the life of the stamping die?

dalianStamping dieLife on the premise of guarantee the product quality, forming the system number.It includes repeatedly and replacement parts, grinding to mold the main part of the change of the total number of qualified parts forming.

Before normal failure mould and produce the qualified products, the number of call mould normal life, referred to as "die life, dongguan mold repair the previous output the number of qualified products, for the first time that life for the first time;Die after a repair to produce before the next fix the number of qualified products, is repairing mold life.Die life is the sum of life and repair all life for the first time.

1) overall planning: planning, design, processing technology, workshop production situation, the human resources information organically organize, together as a whole, thus effectively coordinate planning and production, can effectively ensure the mould quality and delivery on schedule.

2) effective management of product data management, data management technology and drawing documents management: effective product data management, data management technology, drawings, comprehensive management, can guarantee files, drawings version consistency;Make the drawings can achieve effective sharing and effective query to use.Can establish a complete file management computer database, will be accumulated by the department of design drawings, the scattered, organizing centralized dispersed, isolated information before use, prevent due to the design, 2 d, 3 d, the original set, change, the maintenance version chaos, 3 d models and 2 d drawings data inconsistencies, 2 d drawings design of non-standard, chaos caused a problem not easy to be found in time and correct in time, cause the mold to modify and rework, and even invalid, increase the mold manufacturing costs, longer mold manufacturing cycle, affect the issue.

3) each set mold design, manufacturing cost must be timely summary: through effective control of workshop job summons, effective management tool scrap;Through accurate mold structure design, the highly effective mold parts processing and accurate detection of spare parts, will effectively reduce the mold for a change, the maintenance of additional cost, thus they can obtain the actual cost for each mold, effectively control quality of mould.

4) to establish a quality control department, strict testing means, eliminate "almost" fluky psychology, make sureMould processingThe accuracy of the parts.Effective quality control mold, according to the fluctuation process records effectively will quality associated with specific individuals.Can strengthen the design, the operator of the sense of responsibility.

5) dongguan set a complete set of precision mould manufacturer, mold production management system is practical: to develop a complete set of mold production management system, realize the mold production management process of product data management, process management, plan management, schedule management of computer information management system, including mold production plan making, mold design, formulation process, workshop tasks and product inspection, warehouse management, etc., make the mould making and related auxiliary information from planning to completion of delivery can achieve all-round tracking management.

6) establish a failure mode and effect analysis of library: establish mold design, manufacturing failure mode and effect analysis, through conferences, advertising, computer sharing, plus the award and punishment means, to prevent the same problem next time.At the same time can be used as the reference, quality evaluation and design.

7) needs to keep tooling drawings, processing technology, mold design and physical consistency and integrity of data: by effective, meticulous, strict testing means, ensure mold drawings, processing technology, and physical data consistency and integrity.

8) processing technology works: establish processing techniques, the aggregate schedule of mould parts list, schedule of purchased parts, standard parts, homemade parts list and schedule of homemade standard list, bill of materials, heat treatment parts, wearing parts list and mould cost, make sure the related resources can be in place in time.Combining with the production plan management, schedule management, ensure the related equipment can be effectively used, prevention workers idle, each link can be linked together in the processing and manufacturing.

Relevant statistics show that the mold standard parts can make the enterprise mould processing cycle time saving 25% 45%, at the same time can shorten the mold production cycle is 30% 40%.The hardware mold processing production efficiency virtually will mold enterprise to cut a lot of the cost of production.Especially in the material and financial resources as well as the rising labor costs, if mold processing enterprises in cost source has a very good control, so the products many varieties, small batch, individuation, fast production cycle of developing has absolute fast strain ability and competition ability.